GN Solids Control is a turnkey solution provider for oil sludge that comes from Oil Tank bottom, refinery plant, drilling rig site etc. GN Oil Sludge Treating System is especially good at treating large solids content, high density and high viscosity oil sludge.
Last week, GN Solids Control finished the manufacturing of one whole set oil sludge treating system for a European client. GN Oil Sludge Treating Systems include the following main components:
1. Feeding Pump
Usually a GN vacuum pump can be used as a feeding pump. GN vacuum pump is especially designed to transfer oil sludge to a long distance area. Solids less than 75mm can be transferred by this vacuum pump. GN Solids Control has 3 different models: 40m3/h, 20m3/h and 10m3/h.
2. Pre-mixing & Heating Tank
Pre-mixing & Heating tank is used to mix and heat the oil sludge. Chemicals will be added in order to have a better dilute performance. Along the tank wall it's fixed with heating pipes which are feeding by hot water or steam.
3. Coarse Shaker
Coarse shaker is the first treating equipment that can actually separate some particular sizes from the slurry. Depend on the API no. of the shaker screens, different size solids can be separated out. GN Solids is one the largest shaker screens manufacturers. Besides those shaker screens used on GN shakers, GN Solids Control also provides replacement screens for the other common used screens.
4. 2 Phase Decanter Centrifuge
GN 2 phase decanter centrifuge separate oil solids from liquid. Solids larger than 2~5 microns can be separated out. Here the centrifuge is feeding by one screw pump, slurry discharged from the shaker is mixed and feed to this 2 phase centrifuge.
5. 3 Phase Disc-Centrifuge
GN Disc-Centrifuge can fulfill of separate solids, liquid and water. Liquid treated after 2 phase centrifuge falls into 3 phase Disc-centrifuge directly.
6. Chemical Dosing Unit
By using several chemical tanks, we can feed chemicals into the mixing tank and decanter centrifuge.
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Published: 05 August 2018
GN Solids Control has many experience researchers that can work on solids control and waste management for many years. GN Solids Control engineers try their best to upgrade their equipment every year based on our commission team’s feedback and also use new technology. Before most of our customers said although the shakers can separate out most of the solids from slurry, the treated solids are still too moisture and can not move by trucks directly. Now we have a better solution, GN ViST unit can solve this problem pretty well.
GN ViST mean Vacuum Screen Technology, it working by using GN Vacuum Unit and GN Catch Pan with necessary pipes. Customer will need to provide air source to GN vacuum unit. Depends on how many shakers will be added, customers can choose to use 1~3 catch pans to equip with one Vacuum unit.
By using GN ViST unit, GN Solids Control helps customer to recover more fluids from the drilling slurry and get much dryer solids. The catch pan can be mounted under the last piece shale shaker which is inside the shaker, or can be mounted outside of the shaker which is connected with the last panel shaker. Collected fluids can be sucked from the catch pan and run into the GN vacuum unit.
Now GN Solids Control is able to provide this Vacuum unit for all GN made shakers as well as Mi-Swaco shakers and FSI shakers. For the Derrick shakers and Venom shakers, we are planning to have the catch plan in the next several months.
Besides this standard treating equipment, GN Solids Control also manufacture whole treating systems. This year, GN Solids Control has been provided many sets of Oil Sludge Treating Systems as well Hydrovac Dumps Treating System for global customers includes USA and Canada customers.
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Published: 28 July 2018
GN Solids Control manufactures variety feeding pumps include centrifugal pump, submersible pump, screw pump and vacuum pump etc. GN Solids Control pumps are widely using in different industries for solids and liquid transfer. Some other transfer unit like screw conveyor or belt conveyor are also manufactured by GN.
As one of the most used feeding pumps, GN Vacuum Pumps are largely used to transfer high density and large viscosity sludge/slurry. Any sludge that contains solids less than 80% and particles smaller than 75mm can be transferred by GN vacuum pump Transfer distance up to 1000m.
From the beginning of this year, GN Solids Control has provided hundreds sets of vacuum pump for global customers. Today we would like to share one story of 8 sets GN vacuum pumps for one UAE customer.
This UAE customer is one of the largest local drilling service companies. Before they are using excavator to take out those sludge and feed into a screw conveyor with hopper. You can imagine that the working efficiency is pretty low and you also need more than 2 workers. After they tested GN Vacuum pump in one rig site, they were impressed by the highly working efficiency and feeding performance. Even large stones can be transferred by using a GN vacuum pump.
After the successful testing, GN Solids Control soon received another 8 sets vacuum pumps order from this UAE customer. Now GN Solids Control provides 3 models: 10m3/h, 20m3/h and 40m3/h. Different models are using different air feeding volume, such as the 10m3/h vacuum pump needs to have the air demand of 150CFM, air pressure is 80-100PSI.
GN vacuum pump special design can be particularly used to transfer large content solids. There is no mechanical structure inside the vacuum pump that causes weariness. Now GN Solids America LLC also has several Vacuum Pumps stocking in Houston, welcome to visit us.
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Published: 13 July 2018
As one of the leading solids control and Waste management treating equipment manufacturer, GN Solids Control is actively to participate in hundreds of shows or exhibitions every year. Just several weeks ago, GN Solids Control participated the GPS show in Calgary, Canada.
GPS is the leading oil and gas show in North America, also the second largest show in the world. Actually, GN Solids Control also participated in the OTC show last May with 2 booths: one for GN Solids Control (HQ) and one for GN Solids America (Houston Branch Company). Back to the GPS show, GN Solids Control exhibited different types of shaker screens, one centrifugal pump head and one vacuum sludge pump.
1. GN Shaker Screens
GN Solids Control manufactures different types of shaker screens to replacement those famous screens. GN made screens are mostly composite frame shaker screens. Every month, GN Solids Control manufactures over 5000 pcs shaker screens. GN shaker screens are using new manufacture technology: metal frame screens are covered with high quality composite material.
2. GN Centrifugal Pump
GN Centrifugal Pump is totally interchangeable with NOV mission magnum pump. Inside spare parts can be also provided by GN Solids Control. Centrifugal pumps are one of the most common used treating equipment to transfer drilling sludge or slurry.
GN vacuum pump is mainly used to transfer large solids content slurry. As long as the solids particles are less than 75mm, GN Solids vacuum pump can be used to transfer from a 10m depth mud pit to over 1000m. GN Solids Control now manufactures 3 different model: 40m3/h, 20m3/h and 10m3/h. Feeding air is different for different models. In the past several months, GN Solids Control provided hundreds sets of vacuum pump to global customers.
Now GN Solids America Houston warehouse has all of the above mentioned equipment in stock. Welcome to visit us.
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Published: 04 July 2018
GN Solids Control has been working on manufacturing the best decanter centrifuges for many years. GN Solids Control centrifuges are widely used in oil and gas area for solids control and drilling waste management.
Now GN Solids Control manufacture 350 sets to 500 sets decanter centrifuges every year, over 70% are using globally. As one of the branch company of GN Solids Control, GN Solids America has been providing decanter centrifuges for many years, some other solids and liquid separation equipment such as shale shaker, mud cleaner, destiler and desander etc are also provided.
GN Solids Control decanter centrifuges are largely using in oil and gas area, but these years in the other slurry treating area, GN Solids Control centrifuge also play well.
Several weeks ago, GN Solids America delivered one 14 inch size bowl centrifuge to one USA customer. This set centrifuge will be used to treat the drilling mud or drilling slurry.
GN Solids Control has 5 size decanter centrifuges include 9inch baby centrifuge (mainly using in diamond drilling, core drilling or mining slurry treating), 14inch centrifuge, 18 inch centrifuge and 22inch centrifuge (among which the 14inch centrifuge are the most popular one in solids control and waste management area although the other sizes are also used), as well as GN largest size decanter centrifuge 30inch rotating bowl (mainly using in TBM drilling area).
The one we provide is one 14inch size GN centrifuge, model GNLW363, equipped with one VFD control box. GN centrifuge rotating bowl is made of duplex stainless steel by centrifugal casting, and inside the screw conveyor is fixed with hundred pieces of tungsten carbide tiles which can be replaced when broken.
GN Solids also provided one stand to equip this decanter centrifuge, and one feeding pump is fixed on the skid to pump slurry into GN centrifuge. GN Solids Control only uses high quality products, such as the pump we are using is Germany brand Netzsch. While the two main bearing is SKF bearing.
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Published: 08 June 2018